Custom Gantry Fabrication Across the UK
At Lifting Systems, we specialise in designing and manufacturing gantry structures that perfectly complement all makes of overhead cranes, with capacities of up to 100t. Whether you need a free-standing gantry or a versatile gantry crane system, we have the expertise to deliver tailored solutions that meet your unique requirements.
Precision Surveys
Every custom gantry fabrication project begins with a thorough site survey. Our team uses advanced laser measuring devices to obtain all critical dimensions, assessing fixing options for the supporting structure and ensuring the gantry design will integrate seamlessly within your existing building. Where required, we can recommend a chartered structural engineer to confirm the building’s suitability for the intended crane and gantry loads.
Design Excellence
Our gantry fabrication design process is driven by precision and strict adherence to industry standards. Once a project moves from estimate to contract, we gather all critical information for our design team, producing detailed 3D drawings to ensure each bespoke gantry structure fits the building flawlessly. Our design work adheres to the following codes:
- Loadings: BS EN 1991-1-1-2002, BS EN 1991-3-2006
- Steelwork: BS EN 1993-1-1-2005, BS EN 1993-6-2007, BS 5950 Part 1
- Classification: EN 1090-2:2008+A1:2011 Execution Class 2
Quality Manufacturing
As an experienced UK manufacturer of custom gantry structures, quality is at the heart of everything we produce. All steelwork undergoes meticulous inspection upon delivery, and our skilled operatives carry out fabrication based on detailed engineering drawings. After stamping and quality checks, the steelwork moves to the paint bay for a durable finish.
Our custom gantry fabrication services cover the whole of the UK, with surveys and projects carried out from Aberdeen in the north to Jersey in the south. We have even undertaken surveys as far as 1.5 miles below ground level – wherever your facility is, our team can deliver.
Gantry Crane Fabrication
Our gantry crane fabrication service brings together structural design, precision manufacturing and crane integration in a single managed process. Every gantry structure we fabricate is engineered to work with the crane system it will support – whether that is an existing overhead crane or a new installation – ensuring the structure, runway and hoist work as a unified, load-rated system.
We fabricate bespoke gantry structures for facilities across the UK, from light-duty freestanding systems through to heavy-capacity gantry crane structures supporting loads of up to 100t. Each project is scoped individually – no standard product is imposed where a custom solution is what the application requires.
Gantry Fabrication FAQs
What is gantry fabrication?
Gantry fabrication is the process of designing and manufacturing a structural steel gantry framework to support an overhead crane system. The fabricated gantry provides the runway structure the crane travels along, and is engineered to the specific load, span and building requirements of each facility.
How long does gantry fabrication take?
Timescales vary depending on the size and complexity of the structure. Following the site survey and design sign-off, fabrication typically takes several weeks, with installation scheduled to minimise disruption to your operations. Contact us to discuss lead times for your specific project.
How much does gantry fabrication cost in the UK?
Cost depends on the span, load capacity, number of legs, and whether a new crane installation is included. Because every project is bespoke, pricing is determined following the site survey and design stage. Contact our team for a quote tailored to your facility and requirements.
Do you fabricate gantry structures to custom sizes?
Yes. Every gantry structure we fabricate is custom-designed to the specific dimensions, load requirements and building constraints of your site. We do not supply off-the-shelf gantry systems – all of our work is bespoke and engineered from the ground up.
Do your gantry fabrication projects support LOLER compliance?
Yes. Our gantry structures and crane systems are designed, manufactured and installed with the applicable UK engineering and lifting-equipment requirements in mind. Where a new crane system is installed, the required testing, documentation and certification are provided before handover. The equipment must then be operated, maintained and thoroughly examined in accordance with LOLER and PUWER.