When it comes to streamlining operations, improving safety, and increasing efficiency, overhead gantry cranes play a vital role across a wide range of industries. But with so many options available—single girder, double girder, gantry, jib, and bespoke systems; how do you choose the right overhead gantry crane for your specific application?
Whether you’re in manufacturing, food production, or heavy industry, selecting the right system starts with understanding your environment and lifting requirements.

Industries That Rely on Overhead Gantry Cranes
Overhead gantry cranes are used in nearly every industrial sector. Here are just a few examples of their application:
- Automotive & Aerospace – Precise handling of vehicle frames, parts, and components during assembly.
- Construction & Railways – Movement of heavy materials, steel beams, and pre-fabricated sections.
- Food & Plastics – Hygienic, lightweight solutions for cleanroom environments
- Iron, Steel & Aluminum – High-capacity cranes for molten metal handling and coil lifting.
- Power & Energy – Lifting and installation of large turbines, transformers, and components.
- Shipbuilding & Paper Handling – Efficient, heavy-duty cranes for large-scale structures and delicate materials.
Each industry presents unique challenges, which is why a one-size-fits-all approach doesn’t work.
What to Consider When Choosing a Crane
To choose the right overhead gantry crane, several factors must be evaluated:
Load Requirements:
What is the average and maximum weight of the materials you’re lifting?
Lifting Frequency & Duty Cycle:
How often and for how long will the crane be in use?
Material Type & Handling Needs:
Will materials need turning, rotating, or multi-point lifting?
Operational Environment:
Are there temperature extremes, corrosive materials, or space limitations?
Safety & Compliance:
Does the equipment meet industry standards and safety regulations?
How Lifting Systems Can Help
At Lifting Systems, we don’t guess—we assess. Our technical team starts with a detailed on-site evaluation, where we examine your facility layout, lifting operations, and safety requirements.
From there, we perform a time-in-motion duty cycle calculation to assess operational demand. We also conduct a product handling assessment—looking at factors like load rotation, frequency of lifts, and the need for multiple lift points.
Based on this data, we recommend the most efficient, cost-effective, and safe crane solution tailored to your specific application.
Contact us for an evaluation today; we’ll help you lift smarter.
FAQs: Choosing the Right Overhead Crane
What type of overhead crane is best for manufacturing?
Manufacturing environments often require single or double girder cranes depending on load weight and floor space. A full assessment helps determine the most effective setup.
How do I know if I need multiple lift points?
If your materials are long, heavy, or require turning during handling, multiple lift points may be needed. Our team will assess this during the site visit.
What is a duty cycle calculation?
A duty cycle calculation evaluates how frequently and intensely the crane will operate. It ensures the crane’s components match the workload to reduce wear and extend lifespan.
Can overhead cranes be customised for unique environments?
Yes, we design crane systems tailored to specific environments—including cleanrooms, corrosive conditions, or limited headroom.
How long does the site assessment take?
Most assessments can be completed in a day, with recommendations provided shortly after depending on project complexity.