Unipart Power Drive recently faced a common challenge: what to do with perfectly good equipment that’s no longer needed in its current location. In this case, it involved two gantry cranes – a 5-tonne and a 10-tonne model – situated at their Cosham site. With a site repurposing project underway, these cranes were surplus to requirements. However, Unipart demonstrated a commitment to both cost-effectiveness and environmental responsibility by choosing a sustainable alternative to disposal.
Rather than scrapping the cranes, they identified a perfect opportunity for reuse at their expanding Coventry manufacturing facility. Expansion plans for a new welding cell and loading bay at their Beresford Avenue site created a need for precisely the lifting capacity these cranes offered. This forward-thinking approach avoided unnecessary waste and significantly reduced capital expenditure.
Lifting Systems was selected to manage the complex process of relocating and refurbishing the cranes. Our team began by carefully and methodically dismantling the cranes at the Cosham site. This required meticulous attention to detail, ensuring the safe removal and protection of all components. Each part was carefully cataloged and prepared for transport to our Northampton facility. The transportation itself demanded careful planning to ensure the safe and efficient movement of these substantial pieces of equipment.
Upon arrival at our Northampton facility, the cranes underwent a complete reconditioning process. This included a thorough inspection of every component, identifying any necessary repairs or replacements. Our experienced technicians addressed any wear and tear, ensuring the cranes were brought up to optimal operational standards. A fresh coat of paint not only improved the cranes’ appearance but also provided a protective layer against future corrosion. This comprehensive refurbishment process extended the operational lifespan of the cranes, maximising their value and minimising the environmental impact of manufacturing new equipment.
The project’s success is a clear demonstration of the financial and environmental advantages of asset repurposing. Unipart Power Drive achieved substantial cost savings by avoiding the expense of purchasing new cranes. Furthermore, this sustainable solution aligned perfectly with their commitment to environmentally conscious business practices, reducing waste and minimising their carbon footprint. The repurposed cranes seamlessly integrated into their Coventry operations, immediately adding value to their new facility.
The partnership between Unipart Power Drive and Lifting Systems highlights the mutual benefits of a collaborative approach to sustainable asset management. We are proud to have played a part in this successful project, which showcases the value of meticulous planning, careful execution, and a commitment to extending the life cycle of industrial equipment. We thank Unipart for allowing us to share this case study.
