The installation of an overhead crane is a precise process that requires planning, preparation, and attention to detail. Whether it’s your first crane installation or one of many, understanding the process can help ensure your project stays on track, within budget, and keeps your workforce safe.
At Lifting Systems, we’ve been installing gantries and cranes since 1992. With over three decades of experience, we’ve refined a methodical approach to ensure installations are seamless and efficient.
Preparing for Installation
Before the crane installation team arrives, the project lead collaborates with the client or general contractor to assess the site and create a detailed plan. This involves:
- Understanding the Site Layout: The team evaluates the workspace to identify potential risks and ensure the area is ready for the overhead crane and gantry system.
- Establishing Access Points: Planning how tools, access equipment, and the overhead crane will be safely transported into the building.
- Setting Up Staging Areas: Ensuring machinery or equipment is moved to create a clear space for assembly.
- Identifying Hazards: Checking for electrical or gas lines, lighting fixtures, and other potential obstacles that could impact the installation process.
This initial assessment is crucial to minimise delays and avoid complications once the installation begins.
Installing the Crane
Once the team has prepared the site, the overhead crane and gantry are delivered to the location. The installation process includes:
- Assembly: Positioning and securing the overhead crane components in place according to the project specifications.
- Load Testing: Ensuring the overhead crane is fully operational by testing key functions such as up-and-down hoist operation, trolley travel, bridge travel, and safety devices. This ensures the system can handle its intended load and complies with safety standards.
Key Considerations Before Installation
Selecting the right overhead crane for your facility is as important as the installation process itself. Consider the following questions to guide your decision:
- In which directions will the overhead crane move (up/down, left/right, forward/back)?
- How often will the overhead crane be used?
- How will the overhead crane be supported?
- How high will the overhead crane need to lift?
- What is the distance between the floor and the lowest point of the ceiling?
Answering these questions ensures that the equipment meets your operational needs and helps streamline the installation process.
Partnering with Lifting Systems
At Lifting Systems, we pride ourselves on being one of the leading manufacturers and installers of overhead cranes and gantry systems. Our installation team works closely with you to ensure a smooth process from start to finish.
Whether you’re planning your first installation or managing another project, we’re here to help you every step of the way. Get in touch to discuss your next overhead crane installation.
